SETEK Process & Data- Industriel automation

AfGL

Track Tensioner til offshore kabler

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SETEK Process & Data har leveret PLC- og HMI-programmering, test og dokumentation.
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For MacArtney A/S i Bur har SETEK leveret PLC– og HMI-software til en Track Tensioner maskine.

Maskinen bruges til at levere et stabilt træk på bla. kabler til offshore industrien.

I samarbejde med MacArtney har SETEK udviklet den software, der styrer hele maskinen og interagerer med det overordnede produktionssystem.

Opgaven var relativt kompleks bla. pga. slutbrugerens krav til opbygning og dokumentation af softwaren.
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SETEK’s leverance omfattede rådgivning, PLC og SCADA/HMI system inklusive programmering og test.

Styringen er både på hardware- og softwaresiden primært baseret på Rockwell komponenter.

Anlægget er opbygget omkring en Allen-Bradley Compact GuardLogix Safety Controller bestykket med diverse PointIO moduler.

Maskinen har, via ModBus, et omfattende interface til det overordnede SCADA-system.

Drevene styres af 3 stk. Allen-Bradley PowerFlex frekvensomformere og hele anlægget betjenes via et Allen-Bradley PanelView Plus panel.

Alle primære komponenter er tilkoblet Ethernet/IP på et Device Level Ring (DLR) fejl-tolerant netværk.
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[av_row row_style=” av_uid=’av-l2khlg’][av_cell col_style=’avia-highlight-col’ av_uid=’av-1utsok’]Idriftsat år:[/av_cell][av_cell col_style=” av_uid=’av-hqmack’]2020[/av_cell][/av_row]
[av_row row_style=” av_uid=’av-fwcj04′][av_cell col_style=’avia-highlight-col’ av_uid=’av-ds344k’]Placering:[/av_cell][av_cell col_style=” av_uid=’av-bqv0fo’]Danmark[/av_cell][/av_row]
[av_row row_style=” av_uid=’av-bjcqhw’][av_cell col_style=’avia-highlight-col’ av_uid=’av-8tjuyc’]Leverencer:[/av_cell][av_cell col_style=” av_uid=’av-7q43uc’]PLC– og HMI-programmering, Test og Dokumentation[/av_cell][/av_row]
[av_row row_style=” av_uid=’av-5zhipw’][av_cell col_style=’avia-highlight-col’ av_uid=’av-4udjec’]Fabrikanter:[/av_cell][av_cell col_style=” av_uid=’av-21l2ec’]Rockwell, Allen-Bradley[/av_cell][/av_row]
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AfGL

Siemens, Simatic

Testanlæg for ballastvand

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SETEK Process & Data leverede i 2019 el-projektering, el-tavler, PLC- og SCADA-programmering, idriftsættelse og dokumentation til DHI’s internationale testcenter.
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DHI har et internationalt testcenter for anlæg til behandling af ballastvand beliggende i Hundested. Styringen af anlægget skulle opdateres, og dette var opgaven SETEK varetog for DHI.

Dette er et projekt, der fortsætter et mangeårigt samarbejde mellem DHI og SETEK Process & Data.
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SETEK’s leverance omfattede rådgivning, projektering og et helt nyt PLC og SCADA/HMI system inklusive programmering, test og idriftsættelse.

Installationsarbejdet blev udført af den lokale el-installatør med SETEK som rådgiver og koordinator i forbindelse med installation til de mange forskellige specialinstrumenter i anlægget.

Styringen er både på hardware- og softwaresiden primært baseret på Siemens komponenter. Den centrale del udgøres af en ET200SP PLC med et WinCC SCADA system. Derudover er der i alt 7 betjeningsstationer, hver bestykket med en LOGO PLC og et KTP400 panel.
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[av_row row_style=”][av_cell col_style=’avia-highlight-col’]Idriftsat år:[/av_cell][av_cell col_style=”]2019[/av_cell][/av_row]
[av_row row_style=”][av_cell col_style=’avia-highlight-col’]Placering:[/av_cell][av_cell col_style=”]Danmark[/av_cell][/av_row]
[av_row row_style=”][av_cell col_style=’avia-highlight-col’]Leverencer:[/av_cell][av_cell col_style=”]Projektering, el-tavler, PLC, SCADA, test og dokumentation[/av_cell][/av_row]
[av_row row_style=”][av_cell col_style=’avia-highlight-col’]Fabrikanter:[/av_cell][av_cell col_style=”]Siemens[/av_cell][/av_row]
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AfGL

Beckhoff PLC løsning, IndusSoft SCADA

Testanlæg for vingelejer

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SETEK Process & Data leverede i 2020 et styringsprojekt for test af vingelejer, der inkluderede PLC- og SCADA-programmering, idriftsættelse og dokumentation.
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[av_heading heading=’Beskrivelse’ tag=’h2′ link_apply=” link=’manually,http://’ link_target=” style=” size=” subheading_active=” subheading_size=’15’ margin=” padding=’10’ color=” custom_font=” custom_class=” admin_preview_bg=” av-desktop-hide=” av-medium-hide=” av-small-hide=” av-mini-hide=” av-medium-font-size-title=” av-small-font-size-title=” av-mini-font-size-title=” av-medium-font-size=” av-small-font-size=” av-mini-font-size=”][/av_heading]

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SETEK skulle levere et styringsprojekt for test af vingelejer til en stor dansk vindmølleproducent.

Udfordringen lå både i anlæggets størrelse, et af de største af sin art, samt dets kompleksitet, hvor kæmpe mængder data skulle indsamles. Herudover var der store krav til sikkerheden i løsningen.
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Kunden er allerede nu i fuld gang med at opsamle store mængder test-data. Opgaven stillede krav til nytænkning, så da SETEK indgik som leverandør og sparringspartner på software-delen, havde vi stor frihed til at finde de mest optimale løsninger.

Anlægget stiller store krav til sikkerheden, så hele systemet er opbygget på en distribueret TwinSAFE PLC løsning fra Beckhoff.

Som brugerflade er anvendt InduSoft SCADA system med fuld integration af EtherCAT ADS kommunikation til PLC’en.
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[av_row row_style=”][av_cell col_style=’avia-highlight-col’]Idriftsat år:[/av_cell][av_cell col_style=”]2020[/av_cell][/av_row]
[av_row row_style=”][av_cell col_style=’avia-highlight-col’]Placering:[/av_cell][av_cell col_style=”]Danmark[/av_cell][/av_row]
[av_row row_style=”][av_cell col_style=’avia-highlight-col’]Leverencer:[/av_cell][av_cell col_style=”]PLC- og SCADA-programmering, idriftsættelse og dokumentation[/av_cell][/av_row]
[av_row row_style=”][av_cell col_style=’avia-highlight-col’]Fabrikanter:[/av_cell][av_cell col_style=”]Beckhoff PLC og InduSoft SCADA[/av_cell][/av_row]
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AfGL

Varmestyring for coatingmaskine

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SETEK Process & Data har i 2019 leveret komponenter, PLC- og HMI-programmering, idriftsættelse og dokumentation. Vi hjalp vores kunde med at udskifte varmelegemer til en mere energibesparende type.
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[av_heading heading=’Løsning’ tag=’h2′ link_apply=” link=’manually,http://’ link_target=” style=” size=” subheading_active=” subheading_size=’15’ margin=” margin_sync=’true’ padding=’10’ color=” custom_font=” av-medium-font-size-title=” av-small-font-size-title=” av-mini-font-size-title=” av-medium-font-size=” av-small-font-size=” av-mini-font-size=” av_uid=’av-kads26tf’ admin_preview_bg=”][/av_heading]

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Løsning blev 18 varmesektioner med individuelle reguleringssløjfer, der via puls-regulering styrer de 72 varmelegemer.

De meget høje temperaturer stiller store krav til teknik og materialer. Derfor er alle temperaturmålinger opbygget med termokoblere, der kan måle høje temperaturer relativt præcist.

Hele styringen varetages af en Siemens Simatic 1500SP med en Simatic ET 200SP Profinet node og al betjening af anlægget, foretages fra et Simatic KTP700 HMI panel.

Eksisterende el-dokumentation blev implementeret i et nyt sæt el-diagrammer, således at alt var ført ajour efter indkøring og aflevering.
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Sammen med lokal samarbejdspartner har SETEK Process & Data medvirket ved opgradering af et eksisterende maskinanlæg.
Anlægget har til formål at opvarme papir i forbindelse med påførsel af friktionsmateriale (coating).

Slutbrugeren ønskede at udskifte alle varmelegemer til en anden og mere energibesparende type – og samtidig få en bedre styring af varmen, ved at opdele i flere individuelt styrede varmekredse.
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[av_table purpose=’tabular’ pricing_table_design=’avia_pricing_default’ pricing_hidden_cells=” caption=” responsive_styling=’avia_responsive_table’ av_uid=’av-mqxeu7′]
[av_row row_style=” av_uid=’av-klbzkf’][av_cell col_style=’avia-highlight-col’ av_uid=’av-jloc5b’]Idriftsat år:[/av_cell][av_cell col_style=” av_uid=’av-hfvmj3′]2019[/av_cell][/av_row]
[av_row row_style=” av_uid=’av-flo0cf’][av_cell col_style=’avia-highlight-col’ av_uid=’av-ejq9of’]Placering:[/av_cell][av_cell col_style=” av_uid=’av-cz9ay7′]Danmark[/av_cell][/av_row]
[av_row row_style=” av_uid=’av-ap6p7j’][av_cell col_style=’avia-highlight-col’ av_uid=’av-9pm1tb’]Leverencer:[/av_cell][av_cell col_style=” av_uid=’av-s7elr’]PLC, HMI, FAT/SAT, Dokumentation[/av_cell][/av_row]
[av_row row_style=” av_uid=’av-552hcv’][av_cell col_style=’avia-highlight-col’ av_uid=’av-d850v’]Fabrikanter:[/av_cell][av_cell col_style=” av_uid=’av-2ql20v’]Siemens, RS Pro og Omega[/av_cell][/av_row]
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Forside

Track Tensioner til offshore kabler

Testanlæg for ballastvand

Testanlæg for vingelejer

Varmestyring for coatingmaskine

Kontakt

SETEK Process & Data